Gear Oils

LubeCon offers a comprehensive range of Castrol gear oils to address varying needs and applications.

These Include:

  • Mineral-based gear oils, are derived from highly refined base stocks and blended with a variety of additives such as corrosion inhibitors, anti-foam, anti-wear, and anti-scuff/extreme pressure compounds.
  • Synthetic gear oils are specially engineered to handle extreme conditions with enhanced features such as thermal stability, high load carrying capacity, extreme pressure, high viscosity index, and wide temperature range.
  • Food grade gear oils, formulated from NSF International-approved lubricants
Machine gear box well-lubricated with gear oil to drive superior performance and reduce wear.

Gear Box Case Studies

Castrol products have routinely demonstrated improved surface performance in the field by arresting progressive wear problems in difficult, highly loaded gearbox conditions. Optigear 1100/460 stopped rapid micro-pitting wear of a dragline swing gearbox with severe load conditions and water contamination for a surface mining customer. In another case study, Optigear BM 460 extended the life of a gearbox that was expected to fail in six months (based on heavy wear and past history of failures) by over eight years for a major tire manufacturer.
Chart showing cost savings of using Castrol gear oil in a factory. Save labor, parts, and gear oil usage cost, up to $382,200.
A mining dragline swing gearbox had micro-pitting and sliding wear. With Optigear 1100/460 gear oil, wear improved and failure rates slowed.
WCA Calendar Gearbox condition prior to change showed heavy pitting and spalling. With Optigear BM 460 gear oil, the gearbox lasted over 8 years.

Gear Oils Selection Chart

PRODUCT NAMEISO VGs AvailableBase OilAdditives1Viscosity IndexZincFlash Point Range2Pour Point Range2SpurBevelHelicalWorm

Mineral

Alpha SP68 - 680MineralEP> 95N420°F - 445°F-6°F to +21°F

Molub-Alloy GM 90, 690, 300S, 1500

220, 320, 1000, 1500

MineralEP / Solids95 - 102N441°F - 482°F0°F to 21°F✓✓✓✓✓✓
Molub-Alloy GM 170W680 (AGMA 8C)MineralCompounding / Solids97Y471°F16°F✓✓
Molub-Alloy GM 969320MineralEP / Solids / Thickener100N445°F5°F✓✓✓✓✓✓
Optigear 110068 - 1500MineralEP / TGOA95-100Y457°F - 500°F-27°F to 5°F✓✓✓✓✓✓✓✓✓C
Optigear BM

68 - 1000, 3000

MineralEP / MFT90-110Y428°F - 482°F-11°F to 32°F✓✓✓✓✓✓✓✓✓C

Synthetic

Alphasyn EP150 - 680PAOEP149 - 167N428°F - 464°F-54°F to -27°F✓✓✓✓✓✓C
Alphasyn T150 - 460PAOAW131 - 141N520°F - 545°F-44°F to -22°F✓✓✓✓✓✓✓✓
Optigear RMO150PAOEP / MFT133Y374°F-54°F✓✓✓✓✓✓✓✓✓
Optigear Synthetic 800

150 - 1000, 2200

Polyglycol (PAG)EP210-320N520°F - 554°F-33°F to 7°F✓✓✓✓✓✓✓✓✓✓✓✓
Optigear Synthetic CT320PAOEP174-180N>482°F-49°F✓✓✓✓✓✓✓✓✓
Optigear Synthetic RO 150150PAOEP / MFT130Y410°F-49°F✓✓✓✓✓✓✓✓✓
Optigear Synthetic X220 - 460PAOEP151 - 179N> 482°F-49°F to -17°F✓✓✓✓✓✓✓✓✓

Food Grade

Optileb GT

220, 460

PAOEP151-157N410°F - 480°F-38°F to -33°F✓✓✓✓✓✓

1 EP = Extreme Pressure/Anti-Scuff AW = Anti-wear
1 TGOA = Tribol Gear Oil Additive, a proprietary blend of EP additives capable of improving gear condition.
1 MFT = MicroFlux Trans, a proprietary blend of EP additives capable of improving gear condition.
2 Varies by viscosity grade
3 Increasing performance from 1 to 3 checks. C = Consult Castrol Representative prior to use