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Chain Wear Monitors

Experience the latest innovative technology with LubeCon's Chain Wear Monitor.

The best chain monitoring system continues to get better. LubeCon has invested in both hardware and software improvements that expands the reach to more conveyor types then ever before. This means more chains are being monitored more effectively than ever.
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A LubeCon Chain Wear Monitor is shown attached to an monorail I-beam conveyor. The system monitors the chain as the conveyor runs and reports on which links have high wear.

Monitoring and preventing chain wear is crucial in avoiding costly downtime attributed to chain failure.

The LubeCon Chain Wear Monitor will non-intrusively measure chain wear on-the-fly. Predicting and trending wear over time, it gives you the information you need to maintain your chain. Made in the USA by LubeCon, the industry leader in chain monitoring systems and solutions.

Permanently mounted Chain Wear Monitor that is attached to a conveyor beam to measure chain wear over time.

PERMANENT

ETHERNET

The permanent Chain Wear Monitor is tailored for a specific conveyor and remains stationary on a beam for the duration of the conveyor life. This model allows you to conveniently access data and monitor multiple devices via a typical TCP/IP ethernet network connection at a workstation with the required software. Our technicians will install this monitor connected to a 120-220 VAC 50/60hz power source. Up to 26 historic data files are stored on a permanent ethernet model and are continuously available for download.
Portable Chain Wear Monitor in a carrying case that can be moved from conveyor to conveyor and uses USB to save readings.

PORTABLE

USB

Portable Chain Wear Monitors allow you to move the system from conveyor to conveyor and are adaptable to most common English & Metric chain sizes. Chain wear readings are stored on the device and can easily be downloaded with the included USB memory stick. The portable model also features an internal rechargeable battery with exceptional life and quick recharge rates. A data file is maintained on the device even after battery life is diminished. The custom designed protective case is an optional accessory.

Chain wear monitoring for many conveyor types

More chains than ever are protected by LubeCon

Innovation is at the heart of our business. So, we’ve worked to cover more conveyor types than ever. These include:

  • Monorail
  • Enclosed Track
  • CC5 or roller chains

If you have questions or want to see if your conveyor chain can work with the chain wear monitor, please contact us right away.

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LubeCon USA chain wear monitors can be used on monorail or I-beam conveyor chains
A LubeCon USA Chain Wear Monitor on an enclosed track conveyor. This measures the chain wear within enclosed track conveyors.

8x

Each chain link is measured at least eight times as it goes by the chain wear monitor; the competition measures it once.

  • Simple – Portable and permanent models available
  • Accurate – Superior repeatability at .01” precision
  • Measurement – English and Metric units available
  • Power – 12+ hours normal battery life or 120-220 VAC 50/60hz
  • Rugged – Built to last, with industrial components
  • Convenient – LCD touch screen with information on unit
  • Software – Unmatched, easy to use software experience
  • Options – industry-first, Bent Trolley Detection and High Wear Marking add-ons with patented technology
  • Troubleshoot – Magnet troubleshooting and system self-test available
  • Diagnostics – onboard built-in diagnostics to identify current issues and anticipate needs
Conveyor system in a manufacturing plant with a close-up look at a worn chain pin. The pin has worn down from usage and improper lubrication.

Data Retrieval & Software

Data Retrieval

Data is readily available and analyzed with the LubeCon software. Data transfer is easy, whether using a flash drive on a portable unit or hardwired on permanent unit.

Software Generated Reports

  1. Summary Report: overview of key information
  2. High Wear Report: easily identify link sets needing attention
  3. Bent Trolley Report: know the exact trolleys exceeding detection setpoints
  4. Wear Trend Analysis: tracks the health of the chain over time.
A chart included with the Chain Wear Monitor system software from LubeCon that shows average chain wear and predicts future wear on the chain.
Download More Information Here

Add-On’s – High Wear Marking System

LubeCon’s High Wear Marker combined with a Chain Wear Monitor is an easy and effective way to mark worn chain links. The High Wear Marking add-on will accurately paint any link set that is outside of a customer set parameter.

Features & Benefits:

  • Simple – Plug and play, easy installation
  • Accurate – Utilizes Chain Wear Monitor wear values to determine marking
  • Adjustable – High wear marking set point can be entered specific to user preference
  • Battery – No additional battery or power is necessary
  • Rugged – Built to last, with industrial components
  • Convenient – LED indicator on device and icon on touch screen when marking
  • Troubleshoot – “Test Wear Marker” verifies proper function
  • Universal – Designed for standard aerosol can size
Chain Wear Monitor Marking system. This system marks chain links showing wear greater than a standard set by the customer. Enables easy maintenance.
Diagram of a trolley with Bent Trolley Detection from LubeCon. This add-on to the Chain Wear Monitor identifies the exact location of bent trolleys.

Add-On’s – Bent Trolley Detection

The LubeCon Bent Trolley Detection add-on utilizes infrared beams and reflectors to identify a bent or abnormal trolley outside of a user specified range. This optional kit will pinpoint the exact location of the trolley in need of replacement. PLC notification is also available.

Features & Benefits:

  • Simple – Plug and play installation
  • Accurate – User specified detection range can be dialed in for your trolley
  • Detection – Infrared beam technology will identify exact abnormal trolley locations
  • Battery – No additional battery or power is necessary
  • Rugged – Built to last, with industrial components
  • Convenient – Information available on LCD screen, software report, or PLC
  • Innovative – Patent Pending Technology
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Chain Wear Assessment Service Available

Until recently, when manufacturers needed to assess their chain stretch, out came the tape measurer. Measuring 10-foot segments and then replacing those sections that are too long is costly in time and money.

The Better Solution

The LubeCon Chain Wear Monitor will non-intrusively measure chain wear scientifically. We’ll find the link(s) having issues so you can quickly and inexpensively fix things.

  • Expectations – our service technician will bring a portable chain wear monitor; the time it takes to test depends upon the conveyor length and speed
  • Reporting – data will be captured, assessed by the technician, and reports will be provided showing wear values and conveyor information
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A technician holds a controller for a Chain Wear Monitor, which is attached to a conveyor chain. The Chain Wear Monitor measures and reports on chain wear as the conveyor runs.
No Manual Measuring

If you have machines. We have solutions. Find your custom conveyor solutions here.

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